Heat Transfer Applications of Industrial Process
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COURSE DATES AND LOCATIONS
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INTRODUCTION
Heat transfer is the branch of thermal engineering concerned with the generation, conversion, exchange, and application of thermal energy (heat) between physical systems. It is categorized into numerous mechanisms, like thermal conduction, thermal convection, thermal radiation, and transfer of energy during phase changes.
This course offers indispensable tools to industrial process heating operators and users of all types of industrial heating equipment. Throughout the in-depth online course, students learn safe, efficient operation of industrial heating equipment, how to reduce energy consumption, and ways to improve the bottom line. The course content provides an excellent overview of the essential areas used throughout the industry.
Also in this course you will get a fundamental understanding of the mechanisms of heat transfer within an industrial furnace and the associated losses and the operation of a heating source either as fuel combustion or electricity. All concepts are derived mathematically with limited use of “rules of thumb “.
As one of our prime objectives, the student will learn how to properly size the heating system to accomplish the required furnace output.
Radiant heat transfer, in particular, is a very complex phenomena requiring rigorous mathematical analysis
The curriculum includes the basics of heat transfer, fuels and combustion, energy use, furnace design, refractories, automatic control, and atmospheres as applied to industrial process heating. Weekly coursework, quizzes, and a final exam project are administered to guide students on their progress and evaluate their knowledge of the material. For a complete listing of the topics covered, visit www.ihea.org/event/OnlineWinter
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COURSE OBJECTIVES
At the end of this course you will be able to:
- Mediums of heat exchange
- Application of conduction, convection, and radiation
- Heat exchanger
- Comprehensive understanding of different aspects of fluid flow and heat transfer as encountered in various industrial applications
- Practical and applied knowledge relating to the conditions of heat transfer and the workings of thermal equipment in the chemical and petroleum industries.
- Ability to analyze the problems and to use the basic physical explanation of the phenomenon related to operation of process equipment
- Familiarity with various methods of analysis and calculation tool
- Knowledge on the principles of flow and heat transfer in process equipment
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COURSE AUDIENCE
This course is made for
- Engineers and technicians in oil & gas, chemical and process industries
- Process, mechanical and chemical engineers
- Engineers and technicians who deal with reactors and piping systems
- Design engineers, project engineers
- Control, automation and instrumentation engineers
- Maintenance engineers
- Energy and power engineers
- Plant managers
- Process and chemical engineers
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COURSE OUTLINE
Day One
Combustion Fundamentals & Fuels
- Arithmetic and algebraic operations
- Energy forms and terms
- Conversion factors and units
- Combustion chemistry
- Gaseous Fuels
- Liquid Fuels
Day Two
Combustion Equipment for Gaseous and Liquid Fuels
- Gas Burners
- Oil Burners
- Dual Fuel Burners
- Control of Fuel-Air Ratios
- Oil Flow Control
- Combustion Air Sources
- Oxygen-Enriched Combustion
- Ignition of Fuel
- Combustion Safety Equipment
Day Three
Elements of Heat Transmission
- Convection
- Conduction
- Radiation
- Heat to Change
- Heat Transfer Calculations
Heat Balance and Efficiency Calculations
- Furnace Heat Balance
- Simplified Heat Balance
- Furnace Wall Losses
- Conveyor and Fixture Losses
- Heat Storage Losses
- Excess Air Losses
- Software Tools
- Turndown Requirements
Day Four
Advanced Heat Transfer Principles
- Heat Transfer in Furnaces Loads
- Rate of Heat Absorption by the Charge
- Industrial Furnace Applications of Heat Transfer
- Burner Selection
- Heat Transfer in Continuous Slot-Type
Day Five
Fundamentals of Electrical Heating
- Electrical Heating Advantages
- Comparative Costs of Electric vs. Fuel-Fired
- Types of Electric Heating Elements
- Element Life
- Design and Selection of Elements
- Safety
- Power Control Arrangements