Corrosion Inspection, Diagnosis, Failure Analysis & Condition Assessment

DATE

Duration

LOCATION

FEES

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15 Jan
- 19 Jan 2024

5 Days

Dubai

$3,950

22 Sep
- 26 Sep 2024

5 Days

Dubai

$3,950

8 Jul
- 12 Jul 2024

5 Days

Virtual Online

$2,100

16 Dec
- 20 Dec 2024

5 Days

Virtual Online

$2,100

Stationary equipment including pressure vessels, storage tanks and piping systems, as well as rotating machinery, i.e. pumps, compressors, turbines, in oil and gas and associated facilities, play important role in modern industrial operations. Due to extreme working conditions, they are exposed to material degradation and damage mechanisms throughout their service life, and Corrosion Problems have always presented a Severe Challenge to all Industrial Field Operations. Operators plan for long periods of continuous production with maintenance schedules for the prescribed shutdown periods.

All industrial problems which confronts the engineers, few can be economically more important than the prevention of metallic corrosion and mechanical failure. The corrosion failure of metallic materials causes billions of dollars globally every year. so This course aims to present the best practices regarding diagnosing the potential problems in operation in order to prevent failures and catastrophic accidents.

The course will  talk about two major aspects of industrial and governmental problems. The corrosion and fracture mechanics. Preventing or reducing the corrosion mechanism will increase the productivity and efficiency of any plant. in otherhand it will  emphasize that the diagnostics skills can be developed and explain the role of the multidisciplinary team approach. also it will introduce relevant API standards that provide guidelines for planning the scope and frequency of equipment inspection and condition monitoring.

It is deemed very important for the delegates to have a full understanding of the material degradation processes, risk analysis of equipment failures and available prevention and remedial technologies.

finally The course considers external protection using corrosion resistant materials, coatings, and cathodic protection. The importance of internal corrosion and its prevention will be examined with emphasis on material selection, coatings and use of corrosion inhibitors, and and it will highlights protection methods and fracture prevention methods. Alloy selection and material design is also considered from a practical angle… be with us

At the end of this course you will be able to:

  1. Introduction to corrosion terminology and basic concepts.
  2. Knowledge of the classification of different types of corrosion mechanisms.
  3. Knowledge on methods to detect and monitor corrosion degradation so as to mitigate or prevent any significant consequences or failures from occurring.
  4. Theoretical and practical knowledge through case studies.
  5. understand the Principles of Oxidation, Corrosion Mechanism and Fracture Mechanics.
  6.  Learn how to apply Modern Technology Development of Corrosion Protection Alloys.
  7.  Apply Quality Control Methods in Corrosion Protection and Also High Temperature Corrosion and Oxidation Principles for demanding Industrial Applications
  8.  Learn how to apply Non-Destructive Test (NDT) Methods of Inspection and metallurgy of corrosion and fracture of metallic alloys.
  9.  Understanding Mechanism of Failure Mode of Industrial Components and Corrosion Protection Methods
  10.  Understand the Fracture Mechanism and Failure Modes of Engineering Components from a Practical Angle.
  11.   Understanding of Corrosion Engineering  in Industrials involving the Various Methods available for Corrosion Control, regulatory and safety matters, and the contribution of an integrated monitoring and inspection program.
  12. Knowledge on the mechanical structural integrity of stationary and rotating equipment
  13. Familiarity with hazards associated with process fluids in connection with degradation of equipment material
  14. Experience with the Code requirements for sizing and efficient operation of equipment
  15. Enable the good management of plant systems

This course is made for 

  • Process safety engineer
  •  Gasoline blender engineer
  •  Lab supervisor
  • Process design
  •  Unit Operator
  •  Environmental
  •  Supply chain engineer
  •  Distillates analyst
  •  Models engineer
  •  Chemical Operator
  •  Plant Operations Technician
  • Plant Shutdown
  • Plant Supervisor
  •  Chemical Plant Operator
  •  Chemical Process Technician
  •  Control Room Supervisor
  •  Gas Plant Process Operator
  •  Gas Production Operator
  •  Gas Terminal Operations and Storage
  •  Gathering Pipeline engineer
  •  Oil Terminal / Storage engineer
  •  Pipeline Maintenance / Equipment / Compliance / Repair
  •  Pipeline Testing / Technician / Supervisor / Safety
  •  Plant Equipment Operator
  • Terminal Operator / Manager
  • Utilities Operator
  • Power Distribution
  • Power Plant Manager
  • Process Supervisor
  • Refinery Operations Technician / Manager

Day One

  • Introduction and Course Objectives
  • Basic Concepts of Metallurgy
  • Principles and Mechanisms of Corrosion
  • Types of Corrosion

Day Two

  • Types of Corrosion
  • Methods to Detect and Control Corrosion
  • Diagnosis of Corrosion Problems

Day Three

Diagnostics of Equipment Failures in Operation

  • Material Degradation & Failures of Stationary & Rotating Equipment
  • Failure Modes, Effects & Diagnostic Analysis (FMEDA)
  • Diagnostics of Fatigue, Cracks, Seam Defects and Ruptures
  • Prediction of Potential Beak-downs of Plant Equipment
  • Sources of Information & Documentation in Fault Finding Analysis
  • Role of Multidisciplinary & Cross-Functional Teams
  • Development of Diagnostics Skills
  • Workshop: Examples & Solutions

Day Four

Monitoring, Inspection & Root Cause of Failures

  • Risk Management & Mitigation Technologies: ALARP
  • Risk Based Inspection (RBI – API 580)
  • Steps in Diagnosing and Failure Analysis
  • Root Cause Analysis (RCA) of Failures
  • External & Internal Corrosion Direct Assessment Methods
  • Metal Loss Testing Techniques (NDT) for Pressure Vessels & Pipelines (Pigging)
  • Leak Detection Methods (LDAR) and Patrolling & Surveillance: SCADA
  • Emergency Prediction & Planning Considerations
  • Workshop: Examples & Solutions

Day Five
Diagnostics of Equipment Integrity

  • Equipment Integrity Management: Safety Instrumentation & Alarm Systems
  • Condition Monitoring Techniques
  • Vibration Analysis & Problem Diagnostics
  • Bearing Problems and Oil Thermal Analysis
  • Fitness for Service Analysis (FFS- API 579)
  • Estimate of Remaining Life of Equipment
  • Case studies
  • Course Summary
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